Certificate in Lean Manufacturing Tools: Results-Oriented
-- ViewingNowThe Certificate in Lean Manufacturing Tools is a results-oriented course designed to provide learners with essential skills for optimizing manufacturing processes. This certificate program focuses on the importance of Lean principles in eliminating waste, reducing variability, and increasing efficiency.
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โข Introduction to Lean Manufacturing: Understanding the principles, history, and benefits of Lean Manufacturing. Exploring the Toyota Production System (TPS) and its impact on modern manufacturing.
โข Value Stream Mapping: Identifying and analyzing the value stream to reduce waste and optimize processes. Creating current and future state maps for continuous improvement.
โข 5S Methodology: Implementing the 5S workplace organization method to improve efficiency, safety, and quality. Sort, Straighten, Shine, Standardize, and Sustain.
โข Single-Piece Flow & Cell Design: Understanding the concept of single-piece flow and its benefits. Designing optimal production cells for smooth and efficient workflow.
โข Total Productive Maintenance (TPM): Implementing TPM principles to maximize equipment performance and minimize downtime. Focusing on autonomous and planned maintenance activities.
โข Kanban System: Implementing the Kanban system for visual inventory control and just-in-time production. Designing and managing Kanban cards and boards.
โข Pull Systems & Heijunka: Understanding the pull system concept and its benefits compared to push systems. Implementing Heijunka leveling to balance production and reduce lead times.
โข Continuous Improvement (Kaizen): Implementing the Kaizen philosophy for continuous improvement. Conducting Kaizen events, workshops, and daily improvement activities.
โข Standard Work: Defining, implementing, and maintaining standard work for efficiency, quality, and consistency. Establishing standardized work combinations and visual controls.
โข Measurement & Evaluation: Establishing metrics, collecting data, and evaluating Lean Manufacturing performance. Visualizing data with control charts, run charts, and histograms for continuous improvement.
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